Coated textiles are specialized textiles, which are prepared by overlaying a layer of polymer or resin on a fabric. This process improves its strength, durability, water, and chemical resistance. The whole operation of textile coating can transform the regular textiles into industrial textiles. Textile coatings are usually prepared from natural fibers like *cotton* and *synthetic fibers* like polyester, nylon, and fiberglass; the choice of material would depend on its stability.
The modern textile coating processes involve techniques such as knife-over-roll coating, dip coating, hot melt coating, and extrusion coating that provide control over finalized textile coatings in terms of texture and adhesive ability. Based on the application, textile coatings can be prepared using polyurethane (PU), polyvinyl chloride (PVC), silicone-based materials, or fluoropolymer-based materials accordingly.
Coated textiles have many applications in the industrial, automobile, healthcare, protective, and architectural segments. These include tarpaulins, upholstery, raincoats, conveyor belts, and inflatable construction. According to the type of coating and the application, coated textiles typically come in the following categories: single-sided, double-sided, and laminated types, offering flexibility, protection, and aesthetics simultaneously. By developing the concept of textile coating, the technical gap between comfort and extreme functionality is overcome to render the best results to the fabrics.
GSM is thinnest coating
Textile coating can be defined as the process of depositing a resin over a textile substrate, on one or two sides. Different to the chemical finishing, which consists of the impregnation of the fibres, not only are the yarns coated, but also the spaces in between them. The different characteristics between the substrate and the coating product are combined to produce a new structure that acquires the best properties of each component: fabric and resin.
There are different procedures for the coating of textiles and not all are suitable for all products or substrates.
One of the procedures most used is direct coating, which is based on the application of one or various layers of polyurethane, PVC, acrylic resins, etc. paste, over the textile substrate, using a scraper, knife, cylinder, etc.
Foam coating consists of submerging the textile material in a bath which contains the foam compound using a solution or a watery dispersion and afterwards draining off the excess liquid. A similar process is the coating that is done by foam flattening, which is used for fabrics with an open structure, that cannot be coated by the direct system. The difference between this and the former method is that the solid content in the foam compound is greater, reducing the penetration into the fabric and, in this way, allowing fabrics that are smoother and of a better drape to be made.
To get articles known as "artificial leather", the transfer coating method is used, which consists of the application of one or various layers of a polyurethane paste onto non-stick paper or separator, which is later transferred to the textile substrate.
In calendar coating five or more cylinders are placed in various positions, that with there rotation break and smoothen the coating to obtain a layer with a uniform thickness.
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